Product Name

EX3-80 (PE80) – Product Overview

Category

POLYETHYLENE (PE)

Status

Availabe

Resources

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Product Description

EX3-80 (PE80) is a high-density polyethylene (HDPE) pipe-grade resin with 1-Butene as a co-monomer. This resin is known for its toughness, rigidity, and exceptional environmental stress crack resistance (ESCR). It is manufactured as a natural resin, making it suitable for various industrial applications, including pressure pipes, gas pipelines, drinking water pipes, pressure-less pipes, and fittings. Its excellent mechanical and thermal properties make it ideal for long-term, high-performance use.


Characteristic Properties of EX3-80 (PE80)

  • Tough and Rigid: Provides high strength for demanding industrial and pressure pipe applications.
  • Good ESCR (Environmental Stress Crack Resistance): Ensures pipes are durable in challenging environments.
  • Natural Resin: Can be customized during extrusion (e.g., addition of pigments or stabilizers).

Applications of EX3-80 (PE80)

  1. Pipe Extrusion PE Class: Suitable for producing high-grade polyethylene pipes.
  2. Industrial and Pressure Pipes: Designed for pipes operating in high-stress and industrial environments.
  3. Gas Pipes: Ideal for transporting gas under pressure due to its impact and creep resistance.
  4. Drinking Water Pipes: Approved for use in clean water transportation thanks to its safe composition and high resistance to contamination.
  5. Pressure-Less Pipes and Relining: Performs well as part of pressure-less systems or as a material for pipeline repair and relining.
  6. Fittings: Can be used for manufacturing pipe fittings with excellent durability and rigidity.

Typical Data of EX3-80 (PE80)

Property Test Method Unit Value
Mass Density (23°C) ISO 1183 g/cm³ 0.945
Melt Flow Rate (190°C / 5.0kg) ISO 1133 g/10 min 0.45
Melt Flow Rate (190°C / 21.6kg) ISO 1133 g/10 min 12
Flow Rate Ratio (FRR – 21.6/5) - - 27
Stress at Yield ISO 527 MPa 22
Stress at Break ISO 527 MPa 35
Elongation at Yield ISO 527 % 8
Elongation at Break ISO 527 % >850
Flexural Creep Modulus (4 Point) DIN 19537-2 MPa 950
Tensile Modulus (23°C) ISO 527 MPa 850
Softening Temperature ISO 306 °C 67
Brittle Temperature ASTM D746-72 °C < -80
Shore D Hardness ISO 868 - 60
ESCR (80°C, 2% Arcopal) ISO CD 16770 h @ 4.0 MPa 50
Impact Strength (23°C) ISO 179 / 1eA kJ/m² 23
S4 Test (RCP) ISO DIS 13477 bar PC >3
Notch Test (SCG) ISO DIS 13479 MPa h @ 4.0 >250
Hydrostatic Strength Test (80°C) ISO 1167 MPa h @ 4.6 >1000
VN (Viscosity) - cm³/g 300

Notable Features

  1. Rigidity and Impact Strength:
    EX3-80 provides excellent impact strength (23 kJ/m² at 23°C) and rigidity, ensuring pipes can sustain physical impact and daily operational loads.

  2. High Creep and Hydrostatic Strength:
    With a Flexural Creep Modulus of 950 MPa and Hydrostatic Strength >1000 h at 80°C under 4.6 MPaEX3-80 performs exceptionally well under permanent loads without deformation or failure.

  3. Wide Thermal Range:
    The resin maintains exceptional performance in a wide thermal range, from softening at 67°C to operating at temperatures as low as below -80°C without embrittlement.

  4. Excellent Stress Resistance:
    With Stress at Yield of 22 MPa and Stress at Break of 35 MPa, the resin can handle substantial loads, providing longevity for pipe systems.

  5. High Elongation for Flexibility:
    The Elongation at Break (>850%) ensures flexibility and resistance to mechanical stress, ideal for demanding pipe and fitting applications.

  6. Environmental Resistance (ESCR):
    This grade exhibits excellent Environmental Stress Crack Resistance, performing reliably under challenging conditions for up to 50 hours at 80°C in full-notch creep tests.

 


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