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ABS-50 is a distinguished acrylonitrile butadiene styrene (ABS) resin, renowned for its excellent mechanical properties, impact resistance, and versatility. This high-performance thermoplastic polymer is designed to meet the rigorous demands of various industrial applications, where consistency, durability, and efficiency are paramount.
Technical Properties of ABS-50
Understanding the properties of ABS-50 is crucial for deciding its suitability for different applications. This ABS resin offers a robust set of characteristics, as detailed below:
| Property | Test Method (ASTM) | Test Condition | Unit | Typical Value | Specification |
|---|---|---|---|---|---|
| Izod Impact Strength | D-256 | 6.4 mm, notched | KJ/m | 23 | Minimum 19 |
| Melt Flow Index (MFI) | D-1238 | 220°C, 10 kg | g/10 min | 35 | Range 29-39 |
| Rockwell Hardness | D-785 | R-scale | 109 | Range 95-115 | |
| Heat Deflection Temperature (HDT) | D-648 | 1.82 MPa | °C | 85 | Minimum 82 |
| Vicat Softening Temperature | D-1525 | 5 kg/50°C | °C | 95 | Minimum 93 |
| Tensile Strength | D-638 | 23°C, 50 mm/min | kg/cm² | 455 | Minimum 420 |
| Tensile Elongation | D-638 | 23°C, 50 mm/min | % | 20 | Minimum 16 |
| Flexural Strength | D-790 | 23°C, 2.8 mm/min | kg/cm² | 650 | Minimum 620 |
| Flexural Modulus | D-790 | 23°C, 2.8 mm/min | kg/cm² | 22,000 | Minimum 17,000 |
| Specific Gravity | D-792 | 23°C | – | 1.04 | Consistent with Specified |
| Molding Shrinkage | D-955 | – | % | 0.4-0.7 | Range 0.4-0.7 |
| Flammability | UL94 | 1/8 inch (3.2 mm) | – | HB | HB Rating |
Processing Conditions for ABS-50
Achieving the best results with ABS-50 involves adhering to recommended drying and molding conditions, ensuring the resin’s properties are fully optimized during processing:
Drying Instructions
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Temperature and Time: ABS-50 should be dried at temperatures ranging from 80°C to 85°C for a duration of at least 3 hours. This process reduces residual moisture, which is critical to avoid defects such as bubbles or weak weld lines in the final product.
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Moisture Content: It is imperative to achieve a moisture level of ≤0.1% prior to injection molding. Thorough drying ensures consistency and quality, maintaining the mechanical properties of the resin through each production cycle.
Molding Recommendations
The initial molding conditions for ABS-50 provide a baseline from which manufacturers can adjust parameters according to their specific equipment and product requirements:
- Injection Pressure and Temperature: These settings must be calibrated based on part geometry and complexity. Operational adjustments may be necessary depending on the machinery used and the design of the components being produced.
This process ensures that the exceptional characteristics of ABS-50 are preserved and leveraged effectively in diverse manufacturing scenarios.
Applications of ABS-50
ABS-50’s combination of properties makes it suitable for a multitude of applications, serving key industries including:
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Automotive Industry: Utilized in both interior and exterior components, ABS-50’s impact resistance and dimensional stability contribute to enhanced safety and aesthetic quality in vehicle design.
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Consumer Electronics: The resin’s robustness and heat resistance make it a prime choice for housings and hardware in electronic products, where reliability and durability are essential.
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Home Appliances: This material is often found in structural components and parts for appliances, offering resilience and longevity under daily use conditions.
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Toys and Leisure: ABS-50’s safety and ease of processing make it ideal for producing durable and secure products suitable for children’s toys and educational tools.
ABS-50 not only provides manufacturers with a dependable thermoplastic option but also contributes positively to the performance and lifecycle of final products delivered to market.
Contact Information for ABS-50 Inquiries
For more detailed information about ABS-50, including technical support, sample requests, or sales inquiries, please reach out via the provided contact details:
- Procurement Team: procurement@iranrequest.com
- Commercial Team: commercial@iranrequest.com
WhatsApp and Direct Phone Contacts:
- Iran Office: +98 935 220 12 16
- Dubai Office: +971 56 803 6388
Our teams are available to assist you with your requirements, providing insights and support to ensure the effective use of ABS-50 in your projects.
